Definition
Mixing is defined as an unit operation in which two or more components are treated in such a way that each particle / molecule of the components lies as nearly as possible in contact with a particle / molecule of the other components.
If this is achieved it produces a theoretical ‘ideal’ situation, called a perfect mix.
Mechanisms of mixing:
Mechanisms of Solid Mixing:
Solids are mixed using three mechanisms as follows,
Convective Mixing.
Shear Mixing.
Diffusive Mixing.
Convective Mixing:
Also called “Macromixing”.
Involves transfer of a group of particles from one part of a powder bed to another part.
Shear Mixing:
Formation of shear forces by using an agitator arm or a blast of air causes movement of particles.
Diffusive Mixing:
Also called “Micromixing”.
Involves distribution of particles over a newly formed surface.
In this the material is tilted causing the upper surface to come down due to gravity while smaller particles diffuse to the upper layer.
Mechanisms of Liquid Mixing:
The liquids are mixed by one or more than one of the following mechanisms,
Bulk Transport.
Turbulent Mixing.
Laminar Mixing.
Molecular Diffusion.
Bulk Transport:
Involves movement of a large part of the system to another part.
Can be achieved using paddles and blades.
Turbulent Mixing:
Mixing takes place due to the formation of turbulent flow.
In turbulent flow various smaller currents of different velocities are formed which further form smaller currents.
Due to this formation of dividing currents, the particle mixing takes place very efficiently.
Highly effective mechanism of mixing.
Laminar Mixing:
Associated with highly viscous liquids.
The shear force is created which breaks the liquid interface allowing movement of particles between the liquid bodies.
Molecular Diffusion:
Mixing takes place at molecular levels.
Diffusion of molecules takes place due to thermal motions of the particles.
This process can be described quantitatively by “Fick’s Law of Diffusion” which depends on the concentration gradient at different points.
Mechanisms of Semisolid Mixing:
The mechanisms involved depend on the nature of materials.
The more liquid material will follow mechanisms of liquid mixing while more solid material will follow mechanisms of solid mixing.
Commonly Asked Questions.
Define Mixing. Write a note on mechanisms of Mixing.